Browse Month: May 2017

What is Galvanizing?

What is Galvanizing? galvanized stem wire

Metal is susceptible to the elements and is likely to corrode over time, especially when it’s exposed to excessive moisture. Some metals like iron and steel are more vulnerable to corrosion than others, which is why they need specialized treatments like galvanizing to make them stronger. Most metals used in modern industries are galvanized to improve their strength and resilience. In the recycling industry, the baling wires used to tie the compacted materials are galvanized as well.

What is Galvanizing?

The process of adding a layer of non-corrosive zinc over corrosive metals like iron and steel is called galvanizing. Zinc doesn’t react to the environment like steel and iron does and won’t corrode over time. A layer of zinc forms a barrier between the underlying metal and the surrounding environment.

Galvanizing also makes the metal more resilient and durable. The combination of zinc and original metals creates a stronger and more reliable material for everyday use.  last several years longer than regular baling wires and they’re less likely to break under pressure from the compacted material as well.

This process is only effective if the right amount of zinc coating is added to the underlying material. The American Society for Testing and Materials has a set of guidelines manufacturers can use to create strong galvanized materials. Most modern manufacturers use the electroplating technique to add a thin layer of zinc over the underlying material. Some use the hot-dip technique and dip the iron or steel material into liquid zinc. This forms a thicker layer over the material.

When the material is removed from the dip, the zinc is exposed to oxygen and forms zinc oxide. This zinc oxide reacts with the carbon dioxide present in the atmosphere to create zinc carbonate. This coating is dull gray in color and very resilient. It stops the corrosion of the underlying metal and protects it from harm.

Galvanizing also increases the tensile strength of the materials and makes it more durable. You just need to source the wires and galvanized material from a reliable manufacturer that offers good quality assurance.

If you have any question about galvanizing or baling wire, contact us today. 

The Accent Wire & L&P Merger

accent wire tie baling wires bale ties

L&P Wire-Tie Systems was acquired by Accent Wire in June, 2016 from Leggett & Platt Inc. The company is based in Carthage, Missouri and has a well-established reputation in the industry. The company has an excellent supply chain and a great customer service system in place. They also have an established customer base with people relying on this efficient system to deliver good quality baling wires and other products reliably.

The merger combined Accent Wire’s innovation and quality with L&P Wire-Tie System’s efficiency and infrastructure. This company combines the best of manufacturing and customer service to create an unrivalled supply chain. The new company has access to L&P Wire-Tie System’s employees, customers, customer care systems, supply systems, and other such aspects of the business. This has made Accent Wire-Tie a global leader in the industry.

The Largest Baling Wire Distribution Network in the Industry

Accent Wire-Tie now has the largest baling wire distribution network in the industry and can supply baling wires and accessories to any corner of the country. The company has manufacturing units in different locations so it can promptly and efficiently send baling wires to customers without high transportation costs. The widespread network also ensures the baling wire and other products reach customers on time.

Accent Wire-Tie has the ability to send full truck loads of baling wire to any destination in mainland US, including California at an affordable cost. The excellent customer service team is always ready to help you determine the cost and make the arrangements.

The company also manufactures Accent 470, which is one of the best wire tier for double ram balers available in the market today. This wire tier is very durable and rugged so it can withstand the harsh conditions in the recycling facility easily. This ensures there’s less downtime and maintenance requirements.

They have  an experienced sales team with extensive knowledge of baling wires, balers, wire tiers, and other such items. If you have any questions regarding these materials, you can call the responsive customer care service or us and get detailed answers. If you’re looking for a reliable supplier of baling wire and accessories, you don’t need to look beyond Accent Wire-Tie.

The Importance Of Tensile Strength For Baling Wire

baline wire tensile strength

Baling wire is commonly used in the recycling, waste disposal, and agricultural industries. This process ensures materials are easier to store and transport, which minimizes the costs involved and helps businesses save some money. The material is processed through the baling machine and the resultant bales are tied with baling wires. These baling wires help keep the bales intact during storage and transport so they need to be of good quality and have enough tensile strength.

You need to understand what’s involved in the baling process to understand why tensile strength of wires is so important.

What’s Involved in the Baling Process?

During the baling process, the baling machine compresses the materials and eliminates as much of air and space possible, that’s present between the materials. The machine applies pressure to squeeze the material and form tightly packed bales. Some machines automatically tie these bales while others require operators to tie the bales manually. The baling wire is used to wire the bales and keep it secure.

If the baling wire isn’t tied securely around the bales, the bales will eventually come apart eventually as the material tries to get back into its original shape. Compressed material has a natural tendency to expand and that’s why the tensile strength of wires matter.

What is Tensile Strength and how does it Affect Bales?

The tensile strength is the ability of the baling wire to withstand pulling force or tensile force. For example, when you pull a rubber band and keep applying tensile pressure, it will eventually snap. The amount of pressure it can endure is dictated by the band’s tensile strength. When the baling wire is tired around the bale, it has to bear immense amount of pressure from the inside. As mentioned before, the compressed bales have a natural tendency to expand or stretch, especially if they’re exposed to air, moisture, or heat.

If the baling wire doesn’t have enough tensile strength, it will snap under pressure and the bale will come apart. If the baling wire has enough tensile strength, it will resist the pressure from the expanding bale and keep it intact. It won’t snap during transport so you won’t have to deal with extensive losses or cleanup due to breakage.

Issues With Importing Baling Wire From China

import bailing wire from china

Most recycling facilities are small to mid-sized businesses with a small budget as well. They try to save money wherever they can in order to minimize their recurring expenses. As baling wires are a recurring expense, business owners try to find cheaper and easily available alternatives to products available in the market. It’s not uncommon for recycling company owners to purchase and import baling wire in bulk from China. While baling wires from China do appear affordable and convenient initially, there are some disadvantages you need to be aware of.

Issues with Importing Baling Wire from China

Chinese manufacturers aren’t bound by the same quality standards and regulations as US manufacturers are. You can expect a vast difference between wires manufactured here and those manufactured in other countries. Here are some of the common issues for you to consider:

Lead – Manufacturers in the US aren’t allowed to use lead in their baling wires and have to undergo frequent inspections to ensure they adhere to that regulation. Manufacturers in China don’t have these restrictions so they can add lead to their wires if needed. That creates an unhealthy environment in the recycling facility and places you and your employees at risk.

Quality control – Manufacturers in the US usually have strict quality control guidelines in place. They also need to follow established industry standards and government guidelines so their products are of superior quality. These baling wires are less likely to break under pressure or cause damage to your baling machine to hurt your employees.

Tariffs – While Chinese baling wires might look affordable at first glance, most people don’t take the import taxes and tariffs into account. These costs can inflate the price and make the baling wires more expensive.

Warranty – Chinese baling wires rarely come with warranties and even if they do, you can’t easily get them fulfilled.

As you can see, baling wires from China aren’t the best choice for recycling companies based in the US. There are several reliable and affordable brands available in the US like us that provide excellent quality baling wires. You can save money on transport cost by ordering in bulk.

L&P Wire Tie Machines

baling wire direct

L&P Wire-Tie Systems was well known for manufacturing excellent quality wire tiers. They were also renowned for their excellent baling wire distribution network and customer service. L&P Wire-Tie Systems no longer exists as an entity as it was acquired by Accent Wire in June, 2016 from Leggett & Platt Inc. The new company, Accent Wire-Tie, is still based in Carthage, Missouri and delivers the same quality of products and serviced to an established base of customers.

Some of the most popular products by this company are the wire tie machines. L&P Wire Tie machines have been around for several years now and are very popular in the recycling industry. The company introduced the industry’s first removable wire tying module. That product was named L&P Pinnacle Wire-Tie System and was designed to fit into all kinds of baling machines. This machine is very versatile because 80% of its parts are accessible and replaceable. The operator just needs to open it and access the core to make the replacements.

The Wire Tie System Explained

The wire tie system is very quick and efficient and performs a four-twist knot to secure the bale. The automatic tier requires around 13 to 18.5 feet of wire per bale bundle, which also minimizes wastage.

The company has developed other products since the Pinnacle system was released. Under the Accent Wire-Tie brand, the company has introduced Accent 470 Wire Tier. It’s one of the most efficient and sophisticated wire tier in the industry. The machine has a pivot-out knotter unit and that allows operators to open and access 100% of the core unit.

The parts are easier to clean and replace, which minimizes wear and tear and extends the tier’s lifespan. The machine also as fewer parts, requires less maintenance, and is user-friendly. This minimizes the overall downtime and ensures your recycling facility remains productive at all times.

Accent Wire-Tie also has other wire tying machines like Model 330 and Model 340, both of which deliver excellent performance and are very durable. All wire tying systems from L&P or Accent Wire-Tie are reliable and well-worth the investment. If you want to automate your recycling facility, this is a great way to start.