What is Baling Wire Made of

If you happen to use baling wire for your personal business or the company you work in, then you may wonder what it’s made of. There are different types of baling wire made of a range of materials. The type you choose is heavily dependent on what it will be used for. You should know that all wire is a form of metal that has been stretched or drawn to the desired diameter. If you keep reading, you’ll discover what exactly baling wire is made of. For the most part, baling wire is typically made of either iron or steel. They also come galvanized or annealed which you’ll read more about below.

Galvanized Baling Wire

For those who aren’t aware, galvanized bale wire has an additional coat added to the wire. Usually, this coating is a protective material such as zinc so that the wire has resistance to both corrosion and rust.

Galvanized wire has multiple purposes, but you’re most likely to see it being used in the packaging, recycling, or waste management industries. Ultimately, any industry that helps to take materials from the begging of their lives up until the end is likely to use such baling wire.

How is it Made?

In case you’re wondering how galvanized wire is made, it is usually submerged into a hot bath of zinc or zinc oxide so that the two metals can bond. Zinc is chosen because it’s known to resist corrosion from both oxygen and moisture. It should also interest you to know that zinc is scratch resistant making galvanized metals capable of lasting for long periods of time.

Annealed Baling Wire

Annealed baling wire happens to be one of the most popular because of how durable and flexible it is. Some specific benefits of annealed wire are that it’s much more flexible as well as easier to work with. It happens to be one of the most popular in the recycling industry because it’s less tedious for employees to use.

You can also rest assured that annealed wire is produced to endure pressure as well as resist any environmental conditions. This makes it most suitable for use in the recycling industry especially.

How’s it Made?

What makes annealed bale wire different is that it goes through an annealed process in which the wire is heated and then slowly cooled. This changes the microstructure of the wire so that it brings about more positive results.

Most of the time, the underlying material is steel, and the steel is galvanized for extra resilience.  You may also find that black annealed wires have a thin coating of light oil on it so that it passes through the baling machine easily. For these ones, the wires are dipped into the oil until they’re evenly coated and then coiled and packed away.

It is good to have an understanding of the materials that you’re using and what they’re made of. In doing so, you may have a better idea of how best to use them in your chosen capacity.

How to Tighten Baling Wire

There are multiple uses for baling wire, but one of the most popular is for recycling purposes. It is often used to bundle up and compress cardboard waste amongst other materials. With that being said if you happen to be one of the people that have to use baling wire, you might be trying to figure out how you can tighten it so that it compresses your materials securely. You should know that it isn’t such a complex process, but it is one that requires the right tools. In light of this, continue reading to find out the best ways to go about tightening baling wire.

Get the Right Tools

Before you can tighten the baling wire, you’re going to need to start by getting the right tools. There is a number that you can use to make your life easier, and here are a few.

Wire Cutters: One tool that you’re going to need is a wire cutter in order to grab as well as cut sections of wire. The cutter handles are twisted in order to tie the wires together.

Pliers: Aside from wire cutters, another common tool that’s used to tighten baling wire are pliers. As you probably already know, they come in a range of shapes and sizes, but ones made specifically for baling wire are stubby and have flat jaws so that they’re able to grab and maintain pressure on the wires.

Hooks: In addition to the mentioned, hooks are another tool that you should add to your list. The reason you need this is solely to help you twist. In terms of what it looks like, it’s a short bent piece of metal that’s typically on a long handle.

Tie Tools: If you happen to be dealing with gauge baling wire, then you should use tie tools. They’re used to achieve a tight twist on bails of recycled paper as well as aluminum.

How to Tighten Baling wire

To tie baling wire, you should take a hook, wrap the wire around it and spin the handle to twist the wire in a loop. You then take the free end, pull it through the loop and wrap it around itself to tighten the hold wire.

You could also use pliers to tighten the baling wire, but hooks are effective if you want to quickly twist sections of wire without the need for what can be bulky plier handles.

Another way to tighten baling wire would be to use tie tools which have been listed above as one of the tools to tighten baling wire. To use this, take two sections of wire and then insert them through an opening located on the tool and then crank the rotating handle to twist the selected sections. If you want a highly secure connection, this is an ideal tool to use as once tied; they are extremely difficult to remove.

To tighten bales, all it usually requires is that you use the right tools to twist them together securely. The tighter they are, the more secure your materials are likely to be. This also gives you peace of mind as you should be more confident that your materials can be shipped safely and securely to its destination.

How to Tie Baling Wire

If you happen to be in the recycling industry, then it’s possible that you have had to use baling wire for one reason or another. It is ideal if you have recyclable materials or scraps that you aren’t using and need to be compressed, for instance. However, once you’ve got the baling wire, the next thing you may be wondering is how exactly you’re supposed to go about using it. Baling wire needs to be tied, but if you’ve never done it before, it may not be as simple as it looks. In case you need information regarding how to tie baling wire, then you should continue to read below.

Although briefly mentioned above, for industrial purposes, baling wire is used to tie or hold compressed materials together so that it can then be neatly and easily shipped to a mill for recycling.

To tie a bale on a vertical baler, you’re going to need single-use baling wire in order to tie off completed paper bales, and then metal bales to hold all of the compressed materials together so that shipment is a lot easier. With that being said, here is a step by step breakdown of how to use baling wire.

Step 1: The first step you should take when tying a baler would be to wear eye protection as safety is important. You want to keep your eyes protected to mitigate the risk of serious accidents as well as take any safety precautions that you can think about.

Step 2: Put one of the baling wires through the slot on the bottom of the platen or plunger of the baler. You can put any end first, so don’t worry about which end you use.

Step 3: Go to the machine and then loop one end of the wire around the bale and through the matching bottom floor slots. The aim should be to make sure that both ends are in the front of the baler.

Step 4: Once both ends are in the front of the baler, feed the end of the wire through the pre-made loop end and then pull out slack in excess. In case you’re wondering, it’s okay for there to be some slack seeing as the bale will expand and tighten that slack.

Step 5: The last step would be to bend back the free end of the baling wire against the loop and wrap it around three to four times.

This process can be done repeatedly for each designed wire slot.

It is advisable that only trained personnel operate machines as you need the right knowledge and expertise to do so. It’s also key that you choose quality wires so that your materials don’t end up falling apart during the shipping process.

Baling wire can serve different purposes and make the day to day activities of businesses in a range of different industries easier. Buying the right types and learning how to use them correctly can help make your business operations far more efficient.

What is Baling Wire?

When you work in certain industries, you tend to work with several different products and materials. This could result in you having large quantities of scraps and waste that you need to dispose of. One of the easiest ways to do this would be by using an item called baling wire. In addition to this, industries often rely on baling wire for its strength and versatility. If you’ve never heard of baling wire before, continue reading to find out what it is and how it can be used in your company or personal business.

What is Baling Wire?

Baling wire is iron or steel wire that is commonly used in recycling industries and waste management industries for things such as binding, as well as compressing materials such as cardboard or paper that need to be recycled. Other common names for baling wire include bales wire, farm wire, or soft wire.

It can be used by a baling machine and can be served at a number of different lengths so that it serves your desired purpose.

History of Baling Wire

In case you didn’t know, baling wire is nothing new and has been around for some time now. This material apparently first emerged in the 1800s and as the years progressed, has become an important material used in the recycling or waste management industry as mentioned above.

As the years have gone by, technology has made it possible to create more sophisticated types of baling wire that are of a better standard and happen to last longer.

The use of baling wire has evolved over the years, but it can be argued that its value hasn’t. This can be shown by the many businesses globally that use baling wire to compress and transport their waste.

Modern Day Uses

These days, baling wire is widely used in the industrial industry as a way of packaging things together. Parcels can be securely fastened together before being stored or transported to your desired destination.

In terms of how baling wire is used in the waste and recycling industries, old materials that are no longer being used can be put into presses which would then be deposited on the other end in packaged bundles held together by baling wire. The benefits are that it can help you better manage space and allows for a neater way of disposing of materials without them falling apart.

Likewise, baling wire can also be used for goods that have already been recycled as a means of containing, compacting and then reselling them in a safe way. There are also different types of baling wire such as ones that are galvanized or annealed so that they can withstand different environments as well as climates.

Now that you understand what exactly baling wire is, you can see the many ways in which it can be used. It is far easier to use now than it once was and can help you manage materials and space in your business a lot easier.

Different Types of Cardboard

different types of cardboardEveryone is familiar with cardboard. It’s one of the most commonly used packing materials available today. This material is popular because it’s lightweight, easy to manufacture, relatively eco-friendly, and easy to recycle as well. Cardboard is also biodegradable so it reduces the burden on the environment. Most people don’t realize that there are different kinds cardboard available in the market.

 

What is Cardboard?

The corrugated fiberboard is commonly known as cardboard. It’s made from a flat sheet of thick card paper glued onto a wavy or corrugated sheet of card paper. This provides better protection to the contents stored inside the cardboard case or box and provides some form of impact resistance.

Different Types of Corrugated Cardboard

Cardboard come in different forms and designs and all of them have their advantages and disadvantages. Here’s a brief introduction to different types of cardboard available to you.

Single Face

This is the most affordable cardboard variety available in the market. It’s not as thick and resilient as other options mentioned on this list, but it does offer some measure of protection.

Single Wall

This cardboard strikes the right balance between affordability and strength, which is one of the reasons why it’s the most popular type of cardboard. This cardboard offers more impact protection because of the “flute” present between the two pieces of paper. You can choose between c-flute, b-flute, e-flute, f-flute, and r-flute based on your requirements.

Double Wall

This cardboard has two layers and offers better impact protection. These boxes can be stacked on top of one another, which is why they’re commonly used in large industrial applications.

Triple Wall

This cardboard box is strong enough to replace wood crates. The double layer provides ample protection against impact and weight. It is also used in heavy industrial applications.

Corrugated cardboard is one of the most versatile packing materials. You don’t have to rely on plastic or wood for your packing and transport requirements because cardboard can work just as well.

If you have any further questions about the different types of cardboard, contact us today!

 

The History of Baling Wire

Baling wirethe history of baling wire is a very versatile tool and is used in a number of different applications. It’s most commonly utilized in the agriculture industry and the recycling industry. The metal wire ties bales of grass, hay, paper, cardboard, and other such materials tightly. The materials are compressed and easier to transport. Baling wire isn’t a new of revolutionary product. It has been around for hundreds of years and has been used almost constantly by people in different industries. Here’s a brief look at the history of baling wire.

 

Where it all Began

We can trace the origins of baling wire back to the 1800s. It was commonly used in agriculture and farmers would often manually tie bales of hay and produce together. However, this material was confined to the agricultural industry and didn’t spread to other areas until a man named Charles Withington intervened.

He invented the first new prototype of the baling press that’s commonly used in a number of industries today. This machine was vastly different from the modern baling presses and relied on horse-drawn power to tie the bale. Back in 1879, this invention was revolutionary because it could easily secure bundles of hay together with little to no effort. The hay would be collected from one end and ejected from another. The famers would then use the baling wire to secure bale. This was usually done by hand.

This practice continued for several decades. While the baling presses evolved and become more sophisticated, the baling wire was still tied by hand. Manufacturers improved the overall quality of the wire and made it more resilient, but the process was still done by hand.

Spread to Other Industries

The use of baling press and wire spread to other industries, especially after the safer baling twine was introduced in the agriculture industry. Today, baling wire is commonly used in recycling, packing, transport, and construction industries.

If you have any further questions about baling wire, don’t hesitate to contact us today!

Most Common Bale Tie Used With Vertical Balers

Most Common Bale Tie Used With Vertical Balers

Vertical balers are very popular because they’re easy to use and don’t require much space. Most recycling facilities use them, especially if they process low to moderate amount of recycling material on a daily basis. Vertical balers are also more affordable compared to other options available in the market, which helps newly established recycling facilities, as the initial investment is quite low. Vertical balers have special requirements when it comes to baling wires so you need to make sure you use to best bale ties with your vertical balers.

Single Loop Bale Ties

This is the most common bale tie used in vertical balers. It’s available in a number of different gauges, including 13 gauge and 14 gauge. You need to choose a size that suits your baler. Most machines will come with an owner’s manual with instructions about the right baling wire. If you’re uncertain, you can also ask your local baling machines and material distributer for advice.

Single loop bale ties are very flexible because they need to be fed into the machine and cut manually. You can minimize wastage because you control the amount of material you use for baling. These wires are also available in different forms, including:

Single loop bale ties are great for compacted cardboard because they’re strong and resist the expansion of compacted materials. If you purchase good quality wires that are manufactured in USA and make sure the bales are tied securely, you will have no problems transporting the material. Single loop bale ties are recommended for vertical balers from manufacturers like Harmony, Cram-a-lot, Harris, Marathon, Selco, Max-Pak, and Bramidan. If you have machines from any of these companies, you can safely use single loop ties.

If you have any questions about bale ties, contact us today!

Best Way To Save Money On Baling Wire  

save money on baling wire

Baling wire is a recurring expense and can prove to be a financial burden if you won’t plan you expenses well. These wires might seem affordable in small quantities, but the cost can add up over time and eat into your profits. Thankfully, if you’re careful, you can save some money on baling wires by being smart about your purchase. Here are some tips on how to save money on this essential purchase.

Calculate how Much you Need over a Long Term

Baling wires aren’t perishable goods so you can easily store them for several months, if not years, without any problems. You just need to ensure that the wires are stored in a good location and aren’t exposed to excessive moisture and dirt. Calculate how much baling wire you will need over the course of several months and determine how much you can safely store on your property. You can make your purchase accordingly.

Bulk Orders

Once you’ve determined how much you’ll need over long term and how much you can store, you should consider placing pallet orders. The wires will arrive neatly packed and on pallets so you can easily store them in the corner of your facility.

Discounts

Baling wire manufactures often conduct sales and offer great discounts. It’s a good idea to take advantage of this opportunity and place a bulk order. Even a small 5 to 10% discount can help you save hundreds of dollars over a period of time.

Made in USA

Products manufactured in the US will not only be of superior quality, but also be easier to transport to your business location. That will have an impact on the overall cost of the purchase.

As you can see, you can easily save money on baling wire if you plan your purchase well. If you take the steps mentioned above, you’ll also never run out of baling wire and your business operations will run smoothly.

Notes:

  • If you order more than 10 bundles per year, place one large order annually and remove tons of costs on the freight!
  • Review your last 3 invoices before making your next purchase. We typically save our customers $100’s if not $1,000’s annually.
  • Don’t let your current supplier tell you that the wire you are using is what is causing the issue in the wire tie machine. This is a very old tactic used by the wire tie manufacturers who also sell wire. There are adjustments they can make to seamlessly feed another manufacturers wire!

If you have any questions about how to save money on baling wire, contact us today!

 

How is Black Annealed Wire Made?

 

black annealed box wire baling wire

Black annealed wire is one of the most popular baling wires in the recycling industry and because it’s easy to use and reduces the burden on the employees. Black annealed wire is very resilient and doesn’t corrode easily, which means it has a better shelf life. You can purchase this wire in bulk and store it in your facility without worry of rust or corrosion.

Black annealed wire is also more reliable and doesn’t break easily so you won’t have to deal with accidents during the tying process. It is specifically manufactured to endure pressure and bear the environmental conditions, which makes it ideal for the construction, agriculture, and recycling industry.

How it’s Made 

The untreated baling wire is exposed to the annealing process where it’s heated and cooled in a specific cycle in order to alter the physical and chemical composition of the metal. The process uses thermodynamics and the metal’s ability to react to heat to get the desired results. Annealing removes some of the hardness present in the metal and makes it much more ductile, which is a useful property in wires.

Annealed wires are much more flexible and easy to work with, which is why they’re commonly used in the recycling and baling industry. The underlying material is always steel and in most cases, the steel is galvanized for added resilience. The process for ferrous materials like steel is different because they react differently to heat.

While other materials are cooled down instantly by a dip in the water, steel is cooled over time to ensure the material doesn’t crack or become brittle during the process. The gradual cooling allows the metal to settle and retain the ductility and flexibility needed.

Black annealed wires also have a thin coating of light oil on it to help it pass through the baling machine easily. The oil also protects it from the environment and ensures it doesn’t rust. The wires are simply dipped into special oil until they’re all evenly coated before they’re coiled and packed away. You need to purchase black annealed wires from reliable manufacturers to ensure there’s no fault or weaknesses in them.

If you have any further questions about baling wire. Contact one of our team members here. 

What is Galvanizing?

What is Galvanizing? galvanized stem wire

Metal is susceptible to the elements and is likely to corrode over time, especially when it’s exposed to excessive moisture. Some metals like iron and steel are more vulnerable to corrosion than others, which is why they need specialized treatments like galvanizing to make them stronger. Most metals used in modern industries are galvanized to improve their strength and resilience. In the recycling industry, the baling wires used to tie the compacted materials are galvanized as well.

What is Galvanizing?

The process of adding a layer of non-corrosive zinc over corrosive metals like iron and steel is called galvanizing. Zinc doesn’t react to the environment like steel and iron does and won’t corrode over time. A layer of zinc forms a barrier between the underlying metal and the surrounding environment.

Galvanizing also makes the metal more resilient and durable. The combination of zinc and original metals creates a stronger and more reliable material for everyday use.  last several years longer than regular baling wires and they’re less likely to break under pressure from the compacted material as well.

This process is only effective if the right amount of zinc coating is added to the underlying material. The American Society for Testing and Materials has a set of guidelines manufacturers can use to create strong galvanized materials. Most modern manufacturers use the electroplating technique to add a thin layer of zinc over the underlying material. Some use the hot-dip technique and dip the iron or steel material into liquid zinc. This forms a thicker layer over the material.

When the material is removed from the dip, the zinc is exposed to oxygen and forms zinc oxide. This zinc oxide reacts with the carbon dioxide present in the atmosphere to create zinc carbonate. This coating is dull gray in color and very resilient. It stops the corrosion of the underlying metal and protects it from harm.

Galvanizing also increases the tensile strength of the materials and makes it more durable. You just need to source the wires and galvanized material from a reliable manufacturer that offers good quality assurance.

If you have any question about galvanizing or baling wire, contact us today. 

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