What Wire is Best for My Machine

In the first place, choosing the right wire for your baling machine is vital to ensure you’re producing bales that can be stored and transported with minimal hassle. But it’s equally important to get the right wire to maintain the long-term functionality of your machine. If you’re using the wrong type of baling wire, this can cause unnecessary wear and tear as well as potential stoppages. These kinds of logjams not only impact operational efficiency but they can also be dangerous as they may require manual intervention from an employee. And that’s when injuries occur.

The Golden Rule: Always Consult the Manual

When operating any baling machine, your first point of information should always be the instruction manual. Manufacturers typically recommend a specific type of wire in here, specifying the requisite gauge (thickness) and best material for the job. You should also try to keep a tame industry contact who you can talk to if there’s every any aspect of your machine you’re uncertain about. For most baling machine users, this will be the person who sold it to you, whether it was a new or second-hand machine.

Weigh Up What You’re Baling

Different machines will output bales of different weights and sizes. The most common types of baler are the vertical, horizontal and two ram machines, and each of these produces a slightly different end product. From lowest- to heaviest-duty, the three most common types of baling wire are:

Which of these you choose will depend on the baler you are using and the material you are trying to bale. Horizontal balers produce large mill-sized bales. Trying to bind these up with basic single loop bale ties is tempting fate and using plastic ties is courting disaster. You’ll obviously need something more heavy-duty. Alternatively, if you’re trying to bale together comparatively small amounts of waste material, there’s no point spending more money on more heavy-duty high-tensile wire, when single loop bale ties would secure the load just as well.

Consider Wire Quality

Whichever type of wire you figure you’ll need, make sure you don’t cut any corners. Quality matters as much as if not more than its tensile strength and ductility. If it’s poorly manufactured in the first place, then this can cause a lot of problems with wires breaking and getting jammed. By using high-quality wire that’s suited to the job in hand, you’ll considerably limit the likelihood of disruption to your livelihood.

Don’t give your money away to anyone less than a quality supplier. When you buy our US-manufactured black annealed wire, you’re purchasing a product with:

  • 100% U.S. manufactured steel billets with metallurgically certified chemical composition.
  • Wires run continually through a bull-block wire machine to maintain optimum tensile strength.
  • Individually annealed strands heated to 850°C in a fluidized sand furnace.
  • A carefully applied coat of wax applied across the strands for smoothness.

Always know what you’re buying. When it comes to choosing which baling wire to use, think about the weight load of the materials you’re going to compact, work out which gauge your machine uses and never be tempted to cut corners. At Baling Wire Direct, we supply you with nothing but the best.

Baling Shredded Paper: A Guide

Every year in the USA, over 68 million tons of waste paper are recovered and put to use again, achieving a recycling rate of close to 65%. A lot of businesses produce a lot of paper and the first two steps towards meeting this recycling rate are shredding and baling. A common waste disposal strategy nowadays is for businesses to call in mobile shredding companies to take care of their excess paper. From there, clever shredders can bale their own waste and take this to a recycling facility for processing into new paper.

Why bale?

Baled waste materials will generally fetch a higher price from recycling centers. If you have your own baler, this saves you having to pay somebody else to use theirs or selling your shredded paper at a lower rate. If you’re disposing of sensitive documents, baling your own shredded material can add an extra layer of security for your customers as well.

Which bale?

The two main types of balers on the market are vertical and horizontal. Vertical balers are fed from top to bottom. You place material into a hopper by hand before lowering the baling ram in order to compact the material into a cube. Horizontal balers use a hydraulic ram to smash shredded paper into a long rectangular bale. When you’ve crushed the paper into a dense and manageable bale, you feed wires through specially designed slots in the machine to tie it together.

Which wire?

Another distinction is between manual-tie and auto-tie balers. An auto-tie baler can speed up the loading process, allowing the entire contents of a shredding truck to be baled within the space of half an hour. Manual-tie balers will add a little time onto the shredding journey.

For any size bale, you should make sure it’s securely tied. For lightweight baling, plastic banding can be a better option. But if you’re looking to crush out the kind of dense and heavy bales that will bring you genuine competitive advantage, you should invest in some of our seriously strong steel wire.

Where can I buy a baler?

Second-hand baling equipment is freely available and can offer you some upfront savings compared to brand new machinery. Of course, any cost savings will disappear if your machine starts to malfunction. For this reason, it’s important to eschew the likes of eBay and buy from someone who knows about baling equipment. They’ll be better equipped to set you up with something that’s fit for purpose, help you make any necessary repairs and provide you with service and aftercare.

A brand new baler will have all the latest features to maximize safety and productivity. You’ll also probably be offered a comprehensive manufacturer’s guarantee if you buy direct. These things alone can make it an excellent long-term business investment.

Whichever pathway you choose for your business, make vendor relationship management a part of it. It’s so crucial to establish a rapport with a trustworthy vendor at the point of purchase so that you have a baseline of ongoing support. Having someone to troubleshoot problems as you progress should create stable foundations for long-term business growth and bountiful baling.

And if you ever need advice on wires, get in touch!

How to Keep Safe When Using Waste Machinery

While serious workplace accidents are rare, The National Safety Council recorded 4.5 million occupational injuries in 2017, at a $161.5 billion cost to the economy and warehousing had the second highest percentage of incidents. Waste management is a high-risk industry. Using baling machinery designed to compact materials down to minuscule size and sever heavy-duty metallic baling wire is particularly dangerous.

With the regulatory landscape embracing more relaxed workplace protections, it will increasingly fall on management’s shoulders to protect their workforce from anything untoward. But some sensible precautions and a proper procedure can help you eliminate the risk of workplace accidents and keep your workforce safe when using waste machinery.

Assess the risk and communicate it

Carrying out a comprehensive risk assessment on any machinery is vital to spot any hazards and risks within the machine. Using an independent to check this is a good idea as you need someone with a thorough knowledge of the legal landscape as well as the machine itself. Once you’ve done this, you need to make sure staff know all about the risks involved and the safe practices they can follow in order to minimize them. It’s all about creating a culture where safety takes priority over everything else. After all, even a minor accident will have a serious impact on your bottom line.

Make space around machinery

While it’s tempting to place a baler in the corner of the warehouse, taking up minimal floor space, the irony of this is that it will often make processing inefficient and create conditions for unsafe loading. Allocate plenty of space around the baler to improve accessibility,

The right equipment for the job

Age, capacity, and upkeep are three important determinants of baler safety. These factors can lead to balers becoming overloaded, underpowered, or dysfunctional, which means it’s more likely to lead with jams. More jams mean more operator interventions and this is when the accidents happen. Prevent this by ensuring your machinery is up to the task with consistent maintenance. If you need more power then consider upgrading when you can.

Ensuring your equipment meets any regulatory baselines is important but not enough. Machine guarding is no good if there’s something wrong with one of your protectors. Conduct regular audits of your machinery via independent contractors. You can’t rely on your staff alone to deal with problems or identify any long-term structural deficiencies. Another way of limiting damage to your baler is by investing in Baling Wire Direct’s high-grade wires with the machine-appropriate gauge.

Insist on full training

It’s hard to gather concrete statistics on the number of operators working without training on the specific machine they’re using. How many people have read the manual from back to front? We’d wager not many.

Anyone operating heavy machinery should know what to do in any given eventuality. There’s no substitute for experience and knowledge. Only trained and experienced operators should be allowed to operate heavy machinery in the first place. You need to know that if something goes down, the person in the driving seat can deal with it. Ensuring people aren’t using dangerous machinery solo by implementing buddy systems will also go a long way to preventing accidents.

When it comes to workplace safety, these things should help you keep yourself and your employees from coming to any serious harm around waste management equipment. Investing time, effort, and money in good safety practices means you’re protecting something more valuable than profit: your employees’ health and wellbeing.

What Baling Wire is Best for Paper Recycling?

At Baling Wire Direct, we know how important recycling is. It’s a way of reducing the amount of garbage we send to landfill, limiting our energy consumption and conserving our vital natural resources. It’s a $117 billion industry, contributing over 500,000 direct jobs and returning close to 10% of its contributions as tax revenues.

As recycling has grown in importance, regulatory changes on a city, state, and federal level have meant businesses with heavy paper recycling outputs need to turn to more efficient on-site waste management solutions. For paper recycling, this means using baling machines to compact waste paper and cardboard products into tightly bound cubes (bales) that can be more easily stored and transported.

What is a baling machine?

A baling machine, or a baler, is used to compress and bind materials into more manageable bundles for ease of transportation and storage. Once upon a time, these were mainly used for agricultural products (hay, cotton, flax, and straw), but nowadays, one of their most common uses is in the recycling industry.

What baling wire is best for paper recycling?

As well as squashing materials into more user-friendly bales, balers also securely tie them together with the right wire for the task in hand. It’s important to use the correct gauge for your machine type, with due consideration for the amount of paper recycling you’ll be doing as well as the likely weight load of your densely compacted paper bundles. The best baling wire for paper recycling depends on the quantities you’re recycling and the baler you’re using to do it.

Single loop bale ties

A robust and resilient type of wire that will resist expansion, single loop bale ties are a good flexible choice for most purposes. You’ll have to tie single loop bale ties by hand for the most part. But this means it’s more economical as well because you cut it to your required dimensions, you’ll end up cutting down on wire waste into the bargain. If you have a vertical baler, chances are you’ll want to get your hands on some of this.

Hi-tensile galvanized stem wire

Heavy-duty galvanized stem wire is sometimes referred to as stump wire, carrier wire or strand wire. Its high-tensile manufacture makes it incredibly strong and capable of withstanding intense pressure. This makes it perfect for holding together large and heavy bales that need to be quickly moved around and transported long distances. A corrosion-resistant zinc coating helps prevent the wire losing its strength over time by minimizing things like rust.

Black annealed box wire

Black annealed box wire is a seriously resilient product with high-tensile strength and high ductility, meaning it can withstand the harshest of climates. The best annealed wires will have metallurgically certified chemical compositions with individually annealed strands. A light coat of wax adds smoothness to the metal, protecting it from rust and helping it pass through your baler with minimal wear and tear.

Still not sure if you’ve found what you’re looking for? Get in touch with us. Whatever your baling wire needs, you’ll find the right product for you at Baling Wire Direct.

Promoting Sustainability: How Baling Wire Can Help

In the modern climate, running a sustainable enterprise has several benefits. Your customers may make decisions based on their environmental impact, your variable costs may be more volatile if you use unsustainable and finite materials or practices, or you may want to do your part to combat global warming. With climate change awareness only looking to increase in the upcoming years, looking towards implementing sustainable practices now may pay dividends in later years. But just how can baling wire promote sustainability?

Use in the Recycling Industry

One of the most common uses of baling wire is in the recycling industry. Baling has great usage in waste reduction and management, and in many cases, it can be more environmentally friendly than waste compactors. Balers can compact different types of recyclable materials in a way that minimizes their volume and hence maximizes the value recyclers obtain by reducing storage costs. Balers can complement existing waste management systems and increase the efficiency of your recycling operation.

Balers are ideal for recycling operations that revolve around reusing materials, as opposed to applying recycling processes that do not require the materials to retain their form. Cardboard boxes are a prime example of how balers are preferable to compactors. If you deal with cardboard regularly, compacting it with a compactor can often affect the durability of the cardboard and morph it out of shape.

Even if the flutes are not affected, this can be less sustainable as the cardboard can only be reused if it has been shredded, mixed with water and chemicals and then mixed with new wood pulp and processed into new cardboard. The electricity required for these processes, as well as the chemicals, still takes a toll on the environment. It requires fewer steps just to reuse the boxes. It is only possible to compact the boxes that will enable them to be reused, such as baling. This is true for any other materials that need to retain their form to be reused without many recycling processes being applied.

Even if the materials that are being baled are not designated for re-use, baling waste can speed up the waste disposal process. This is good for the environment, as a quicker turnaround at recycling plants means more waste can be recycled and turned into renewable electricity.

Wire vs. Twine

Baling wire is sometimes replaced by baling twine, but on farms, this is a mistake. Baling wire can be better for the environment simply because even after it has been used for its original purpose it has an incredible potential for reuse. Many farmers don’t go anywhere without baling wire, as baling wire and pliers can be incredibly handy for quick fixes. From repairing chain link fences to holding up old mufflers, baling wire has too many uses to mention.

Baling wire can also be more sustainable than baling twine due to its high strength. One of the tenets of the sustainability movement is to reduce, and a set yard of baling wire has the strength of countless yards of twine, meaning you won’t have to replace it either. This means if you’re using twine, you may want to consider switching to wire to reduce the amount of baling material you need.

Why is the Gauge of Your Baling Wire Important?

It is very important to buy high-quality baling wire, but even the highest quality wire will let you down if you choose a gauge that is not fit for your requirements. Without an experienced engineer on your roster, you may find it difficult to predict the correct gauge for your job. To understand why the gauge of your baling wire is important, you need to understand a few things about gauge in general.

What does the gauge mean?

The gauge has been a measurement of wire thickness for many years now, and the corresponding gauge numbers were originally based on how many times a rod was pulled through a draw plate to make it thinner. The original rod was pulled through 0 times; hence, a gauge of 0 is the thickest standard wire gauge you can get. This is why thicker gauges are represented by lower gauge numbers, which may originally seem counterproductive.

Is a thicker gauge always stronger?

A higher gauge is preferable when strength is needed for a job, but it isn’t always the only indicator of strength. Some baling wire, for example, galvanized annealed wire, has a higher tensile strength than wire that has not been treated in the same way. Tensile strength dictates how much tension the wire can withstand, which is typically provided by pressure exerted by the commodities that are baled together tightly.

What does weak baling wire mean for my job?

If baling wire does not have the requisite strength to keep your commodities in bales, it can break. This means that if you have ordered a set amount of baling wire but have misjudged the gauge, you may find that you may not be able to use any of the other wire as it is not matched to your requirements. This can be incredibly frustrating and can cost you time as well as money, so try to avoid this when possible.

So why not buy thicker wire, just in case?

If you are in any doubt about the gauge, you may be tempted to go for the thicker wire. This can save you from purchasing too much weak wire that you are unable to use, but if you can check, you probably should. That is because wire with a lower gauge is more expensive to buy, as well as ship (as the product is heavier as well). Consistently buying wire that is much stronger than you require is not economical.

Is there anything else that will affect the required gauge?

Some baling machines can only use certain gauges, so you need to first decide what gauge you actually require, and then find the closest gauge to that which your machine can use. A vertical baler will typically use higher gauges than an auto tie baler. Gauge required also varies based on the material that you want to bale, with foam typically requiring the lowest gauge and cardboard or newspaper requiring higher gauges.

If you have any more questions about the importance of baling wire gauge, contact Baling Wire Direct.

What Types of Cardboard can be Baled?

Cardboard typically refers to corrugated fiberboard, but generally covers all heavy-duty paper products that are thicker and more durable than regular paper. Corrugated fiberboard is what most people think of as cardboard, and it is a popular packing material due to its lightweight and relative eco-friendliness due in part to its recyclable and biodegradable nature.

Paperboard

Paperboard is a single layered paper material typically used for packaging that needs to be less durable than corrugated fiberboards, such as folding cartons and set-up boxes. Paperboard can be configured as containerboard, folding boxboard, solid board (bleached or unbleached), white lined chipboard, or binder’s board.

Paperboard is one of the most frequently used packaging materials, used across many different industries. There is a lot of paperboard scrap created globally, and this should be recycled, having been first baled. Many different baling machines can bale paperboard, and depending on the size of the bale different gauges will be required. However, due to the massive variety of paperboard available, there are no specific baling wires required for paperboard baling. Dual ram, long stroke, auto tie, and manual tie horizontal balers can all be used to bale paperboard.

You may encounter some problems when baling paperboard due to estimating the gauge size required for the bale. For example, if you are baling together many different types of paperboard, the pressure that the baling wire needs to be strong enough but will also need to be different each time with each different bale composition. That’s why if you’re baling many different types of paperboard you should choose a wire on the lower gauge end of the scale, in case a bale contains thicker paperboard than usual (e.g., a bale composed of a higher percentage of white lined chipboard).

Corrugated Fiberboard

Corrugated cardboards come in different forms and designs. Typically you will be working with one of the following:

  • Single Face Cardboard – the most economical cardboard to buy, it is thinner than other cardboard but offers more protection than paperboard.
  • Single Wall Cardboard – this cardboard has a flute between two layers of paper, making this cardboard more durable than single face. Flutes gauges range from F to A, with A being the thickest and F offering the least thickness and hence the least protection from impact.
  • Double Wall Cardboard – this cardboard offers better impact protection due to its two layers.
  • Triple Wall Cardboard – this cardboard is so strong that it often is used in place of wood crates. It is used in heavy industrial

All corrugated fiberboard products can be baled by different cardboard balers, but they will require different gauge wires. If the same number of cardboard sheets were baled into equal volumes, single face cardboard would put the least pressure on the baling wire hence this requires a higher gauge. Whereas triple wall cardboard would put the most pressure on the baling wire and would require a thick gauge like 10 or 11.

If you have more questions pertaining to the suitability of your cardboard in baling operations, and the different wire gauges that may be suitable to your needs, contact Baling Wire Direct today

Explaining Cardboard Baling Wire

Few people without certain industrial or agricultural backgrounds have heard of baling wire. However, even those who know and use the term ‘haywire’ may not be aware that this term came from the excellent ability to bale or ‘hay’ wire to be used in machinery or farm equipment fixes. Though there are many different types of baling wire with many different gauge options, understanding the uses and features of cardboard baling wire is actually quite simple.

Uses

Baling wire was traditionally strong wire used to keep hay bales together on farms, but its tensile strength and ability to withstand pressure from packed items has made it widely used in the industrial sector to package commodities together. Cardboard is one such commodity that needs to be packaged at many stages along its life. When it is produced, it needs to be packed for shipping, whereas when it is being stored as stock it needs to be in bales, and when it is being recycled or disposed of in large quantities, it needs to be stored efficiently, which are achieved by baling. In short, cardboard baling allows better management of space by containing and compacting cardboard in a safe way.

Why is baling wire needed?

To those who aren’t familiar with baling, baling wire may seem like an extra variable cost that compacting cardboard does not require. However, despite compacting and baling having similar space-saving benefits, the process that is right for your business depends on what is happening to the cardboard after the process is undertaken. Baling and compacting reduce the volume of cardboard, but only baling keeps the materials safe for re-use. If you need to reduce the space of waste cardboard before simply disposing of it a compactor may be right for you, but if your cardboard is going to be re-used you need baling wire to keep the cardboard compact as well as safe and reusable.

Types

Baling wire comes in many different shapes and sizes.

  • Single Loop Bale Ties – single loop bale ties typically range from 9 to 24 feet in length but can be made in almost any length depending on the requirements. They come in gauge lengths from 11 to 14, and for cardboard, the gauge requirement depends on the baling machine to be used as well as the size of the bale. For example, if using a vertical baler, 13 or 14 gauge wire should be used for cardboard, but if you are using an auto tie baler you can form large bales that need the stronger 10 gauge wire to keep the cardboard safe and compressed.
  • Black Annealed Baling Wire – this baling wire is often the choice when there is only space to store cardboard outdoors (e.g., some recycling operations), as it is resistant to climate and environmental factors. It is also resilient and flexible, so if you have different sizes of cardboard that need to be stored you may want this wire.
  • Galvanized Stem Wire – if you are storing a high volume of cardboard in a bale, this wire is recommended due to its incredible strength.

Whatever the baling wire gauge or type you need for your cardboard Baling Wire Direct can assist you with its large selection of cardboard baling wire.

Choosing the Right Baling Wire Gauge: A Guide

Wire gauge is the thickness of wire. Some may find it confusing, but for historical reasons lower gauge wire is actually thicker. Choosing the right baling wire is important because if you choose wire that has too low a gauge for your needs you may not be maximizing your cost-effectiveness, and if you choose a wire that has too high a gauge it may not withstand the pressure and break.

Baling gauges depend on the type of baler you are using, as well as the density and dimensions of your bales. The material you are baling can also affect the type of gauge you need, as some materials put more pressure on wires than others.

Vertical Balers

Vertical balers are typically used for small volumes and limited budgets, good for producing about two bales a day. These balers commonly require 12, 13 or 14 gauge wire. They are commonly used to bale corrugated cardboard, plastic wrap, and textiles, but can bale other materials.

For cardboard: Look for lighter 13 or 14 gauge wire.

For newspaper: Look for slightly thicker 12 gauge wire, but 13 can often suffice.

For plastic shrink wrap: Look for 13 or 14 gauge wire.

For other plastics: The gauge may need to be as low as 12.

For foam: You need to use thicker wire, 11 gauge is standard, for example.

Horizontal Balers

Horizontal balers are for continuous use and can be automatic or manual, fit for processing wider ranges of materials such as thicker cardboard and plastic containers.

For cardboard: Horizontal balers can use wire as thick as 11 gauge, up to 13 gauge.

For newspaper: 12 or 13 gauge wire is still recommended.

For plastics (including shrink wrap): You can use 11 or 12 gauge wire.

For foam: 11 gauge is recommended with horizontal balers.

Single Ram Auto Tie Balers

Single ram auto tie balers are the best for baling high volumes of paper or corrugated cardboard and can use stronger wire. These are common in recycling centers, printing plants, and box manufacturers.

For almost all materials, single ram auto tie balers typically use 10, 11 or 12 gauge wire. The thickness needed often depends on the volume of material being baled. The exception is foam, for which 12 gauge wire is not strong enough. 10 or 11 gauge is hence recommended.

Two Ram Auto Tie Balers

These balers are ideal for facilities dealing with a variety of materials and are commonly used in material recovery facilities, less-specific recycling operations, scrapyards, and landfills. With higher variability comes the trade-off of being able to use thinner wires than single ram auto ties, but two-rams can still use thick gauges.

For cardboard and newspaper baling, you should be looking for 11 to 13 gauge wire.

For plastic shrink wrap, other plastics, and foam, you should be looking for 11 or 12 gauge wire.

Choosing the right gauge can be confusing, and if you are in doubt about which gauges suit your requirements, contact Baling Wire Direct or your operation’s engineer.

How to Choose the Right Baling Wire for Your Requirements

One of the more well-known facts about baling wire is that it has a huge amount of potential usages. In an agricultural setting, it is often called farm wire due to its diverse applications on the farm and field, from mending fences to binding hay bales to even supporting loose mufflers. In industrial settings it is used to bind together cardboard, paper, metal sheeting, or other recyclable materials. This may lead you to think that any type of baling wire can be used for any type of fix, but this is not always the case. Often you need the right baling wire for the job.

You need to bundle together commodities

Whether you need to group, compact and keep together plastic, paper, cardboard, metal, or clothing you need a flexible baling wire that can be cut to whichever length you need. Single loop bale ties are the most commonly used baling wire for this purpose, and for good reason. They can be cut to almost any length the buyer requires, which also makes them perfect for a buyer with very specific requirements.

Single loop bale ties typically come in a variety of gauges (from 11 to 14) and typically range from 9 to 24 feet in length. The right gauge often depends on the equipment you have access to, and it is always recommended to find out the specific gauge your machine requires. If you use a different size to what your machine needs, your baling can become quite an arduous process.

Single loop bale ties can come in different types, some of which will suit your gauge requirements better or the specific baling process you want to undertake, whether it’s vertical, horizontal, auto tie, or two ram baling. For example, green bale ties are perfect for vertical baling of recyclables. Galvanized single loop bale ties are perfect for vertical, down-stroke and horizontal balers that need protection from corrosive substances and external damage.

You need to store commodities of different sizes or in challenging climates

If you need to store different sizes or types of cardboard, plastic, metal, or other commodities then you need a resilient baling wire with high tensile strength and a lot of gauge options. Black annealed wire is the perfect choice for this requirement. This wire is wax coated with individually annealed strands and means it is able to withstand even the harshest climates. These wires aren’t brittle, have increased flexibility, and a maintained atomic structure and are perfect for outdoor purposes.

You frequently need to bundle tightly compressed packages for shipping, storage or sale

If you need a wire that is incredibly strong, able to withstand a lot of pressure and lasts a long time, you need galvanized stem wire. It is high tensile, with an elongation of 8% and able to be used by auto-tie, two-ram, and even double-ram balers, as well as being able to withstand coiling during packaging. This wire is used by many for economic benefits. The steel inside the wire is galvanized in zinc to help it withstand against corrosion and provide steel protection for well over 100 years.