Browse Category: Cardboard Baling Wire

What Types of Cardboard can be Baled?

Cardboard typically refers to corrugated fiberboard, but generally covers all heavy-duty paper products that are thicker and more durable than regular paper. Corrugated fiberboard is what most people think of as cardboard, and it is a popular packing material due to its lightweight and relative eco-friendliness due in part to its recyclable and biodegradable nature.

Paperboard

Paperboard is a single layered paper material typically used for packaging that needs to be less durable than corrugated fiberboards, such as folding cartons and set-up boxes. Paperboard can be configured as containerboard, folding boxboard, solid board (bleached or unbleached), white lined chipboard, or binder’s board.

Paperboard is one of the most frequently used packaging materials, used across many different industries. There is a lot of paperboard scrap created globally, and this should be recycled, having been first baled. Many different baling machines can bale paperboard, and depending on the size of the bale different gauges will be required. However, due to the massive variety of paperboard available, there are no specific baling wires required for paperboard baling. Dual ram, long stroke, auto tie, and manual tie horizontal balers can all be used to bale paperboard.

You may encounter some problems when baling paperboard due to estimating the gauge size required for the bale. For example, if you are baling together many different types of paperboard, the pressure that the baling wire needs to be strong enough but will also need to be different each time with each different bale composition. That’s why if you’re baling many different types of paperboard you should choose a wire on the lower gauge end of the scale, in case a bale contains thicker paperboard than usual (e.g., a bale composed of a higher percentage of white lined chipboard).

Corrugated Fiberboard

Corrugated cardboards come in different forms and designs. Typically you will be working with one of the following:

  • Single Face Cardboard – the most economical cardboard to buy, it is thinner than other cardboard but offers more protection than paperboard.
  • Single Wall Cardboard – this cardboard has a flute between two layers of paper, making this cardboard more durable than single face. Flutes gauges range from F to A, with A being the thickest and F offering the least thickness and hence the least protection from impact.
  • Double Wall Cardboard – this cardboard offers better impact protection due to its two layers.
  • Triple Wall Cardboard – this cardboard is so strong that it often is used in place of wood crates. It is used in heavy industrial

All corrugated fiberboard products can be baled by different cardboard balers, but they will require different gauge wires. If the same number of cardboard sheets were baled into equal volumes, single face cardboard would put the least pressure on the baling wire hence this requires a higher gauge. Whereas triple wall cardboard would put the most pressure on the baling wire and would require a thick gauge like 10 or 11.

If you have more questions pertaining to the suitability of your cardboard in baling operations, and the different wire gauges that may be suitable to your needs, contact Baling Wire Direct today

Explaining Cardboard Baling Wire

Few people without certain industrial or agricultural backgrounds have heard of baling wire. However, even those who know and use the term ‘haywire’ may not be aware that this term came from the excellent ability to bale or ‘hay’ wire to be used in machinery or farm equipment fixes. Though there are many different types of baling wire with many different gauge options, understanding the uses and features of cardboard baling wire is actually quite simple.

Uses

Baling wire was traditionally strong wire used to keep hay bales together on farms, but its tensile strength and ability to withstand pressure from packed items has made it widely used in the industrial sector to package commodities together. Cardboard is one such commodity that needs to be packaged at many stages along its life. When it is produced, it needs to be packed for shipping, whereas when it is being stored as stock it needs to be in bales, and when it is being recycled or disposed of in large quantities, it needs to be stored efficiently, which are achieved by baling. In short, cardboard baling allows better management of space by containing and compacting cardboard in a safe way.

Why is baling wire needed?

To those who aren’t familiar with baling, baling wire may seem like an extra variable cost that compacting cardboard does not require. However, despite compacting and baling having similar space-saving benefits, the process that is right for your business depends on what is happening to the cardboard after the process is undertaken. Baling and compacting reduce the volume of cardboard, but only baling keeps the materials safe for re-use. If you need to reduce the space of waste cardboard before simply disposing of it a compactor may be right for you, but if your cardboard is going to be re-used you need baling wire to keep the cardboard compact as well as safe and reusable.

Types

Baling wire comes in many different shapes and sizes.

  • Single Loop Bale Ties – single loop bale ties typically range from 9 to 24 feet in length but can be made in almost any length depending on the requirements. They come in gauge lengths from 11 to 14, and for cardboard, the gauge requirement depends on the baling machine to be used as well as the size of the bale. For example, if using a vertical baler, 13 or 14 gauge wire should be used for cardboard, but if you are using an auto tie baler you can form large bales that need the stronger 10 gauge wire to keep the cardboard safe and compressed.
  • Black Annealed Baling Wire – this baling wire is often the choice when there is only space to store cardboard outdoors (e.g., some recycling operations), as it is resistant to climate and environmental factors. It is also resilient and flexible, so if you have different sizes of cardboard that need to be stored you may want this wire.
  • Galvanized Stem Wire – if you are storing a high volume of cardboard in a bale, this wire is recommended due to its incredible strength.

Whatever the baling wire gauge or type you need for your cardboard Baling Wire Direct can assist you with its large selection of cardboard baling wire.

Different Types of Cardboard

different types of cardboardEveryone is familiar with cardboard. It’s one of the most commonly used packing materials available today. This material is popular because it’s lightweight, easy to manufacture, relatively eco-friendly, and easy to recycle as well. Cardboard is also biodegradable so it reduces the burden on the environment. Most people don’t realize that there are different kinds cardboard available in the market.

 

What is Cardboard?

The corrugated fiberboard is commonly known as cardboard. It’s made from a flat sheet of thick card paper glued onto a wavy or corrugated sheet of card paper. This provides better protection to the contents stored inside the cardboard case or box and provides some form of impact resistance.

Different Types of Corrugated Cardboard

Cardboard come in different forms and designs and all of them have their advantages and disadvantages. Here’s a brief introduction to different types of cardboard available to you.

Single Face

This is the most affordable cardboard variety available in the market. It’s not as thick and resilient as other options mentioned on this list, but it does offer some measure of protection.

Single Wall

This cardboard strikes the right balance between affordability and strength, which is one of the reasons why it’s the most popular type of cardboard. This cardboard offers more impact protection because of the “flute” present between the two pieces of paper. You can choose between c-flute, b-flute, e-flute, f-flute, and r-flute based on your requirements.

Double Wall

This cardboard has two layers and offers better impact protection. These boxes can be stacked on top of one another, which is why they’re commonly used in large industrial applications.

Triple Wall

This cardboard box is strong enough to replace wood crates. The double layer provides ample protection against impact and weight. It is also used in heavy industrial applications.

Corrugated cardboard is one of the most versatile packing materials. You don’t have to rely on plastic or wood for your packing and transport requirements because cardboard can work just as well.

If you have any further questions about the different types of cardboard, contact us today!

 

The History of Baling Wire

Baling wirethe history of baling wire is a very versatile tool and is used in a number of different applications. It’s most commonly utilized in the agriculture industry and the recycling industry. The metal wire ties bales of grass, hay, paper, cardboard, and other such materials tightly. The materials are compressed and easier to transport. Baling wire isn’t a new of revolutionary product. It has been around for hundreds of years and has been used almost constantly by people in different industries. Here’s a brief look at the history of baling wire.

 

Where it all Began

We can trace the origins of baling wire back to the 1800s. It was commonly used in agriculture and farmers would often manually tie bales of hay and produce together. However, this material was confined to the agricultural industry and didn’t spread to other areas until a man named Charles Withington intervened.

He invented the first new prototype of the baling press that’s commonly used in a number of industries today. This machine was vastly different from the modern baling presses and relied on horse-drawn power to tie the bale. Back in 1879, this invention was revolutionary because it could easily secure bundles of hay together with little to no effort. The hay would be collected from one end and ejected from another. The famers would then use the baling wire to secure bale. This was usually done by hand.

This practice continued for several decades. While the baling presses evolved and become more sophisticated, the baling wire was still tied by hand. Manufacturers improved the overall quality of the wire and made it more resilient, but the process was still done by hand.

Spread to Other Industries

The use of baling press and wire spread to other industries, especially after the safer baling twine was introduced in the agriculture industry. Today, baling wire is commonly used in recycling, packing, transport, and construction industries.

If you have any further questions about baling wire, don’t hesitate to contact us today!

Best Way To Save Money On Baling Wire  

save money on baling wire

Baling wire is a recurring expense and can prove to be a financial burden if you won’t plan you expenses well. These wires might seem affordable in small quantities, but the cost can add up over time and eat into your profits. Thankfully, if you’re careful, you can save some money on baling wires by being smart about your purchase. Here are some tips on how to save money on this essential purchase.

Calculate how Much you Need over a Long Term

Baling wires aren’t perishable goods so you can easily store them for several months, if not years, without any problems. You just need to ensure that the wires are stored in a good location and aren’t exposed to excessive moisture and dirt. Calculate how much baling wire you will need over the course of several months and determine how much you can safely store on your property. You can make your purchase accordingly.

Bulk Orders

Once you’ve determined how much you’ll need over long term and how much you can store, you should consider placing pallet orders. The wires will arrive neatly packed and on pallets so you can easily store them in the corner of your facility.

Discounts

Baling wire manufactures often conduct sales and offer great discounts. It’s a good idea to take advantage of this opportunity and place a bulk order. Even a small 5 to 10% discount can help you save hundreds of dollars over a period of time.

Made in USA

Products manufactured in the US will not only be of superior quality, but also be easier to transport to your business location. That will have an impact on the overall cost of the purchase.

As you can see, you can easily save money on baling wire if you plan your purchase well. If you take the steps mentioned above, you’ll also never run out of baling wire and your business operations will run smoothly.

Notes:

  • If you order more than 10 bundles per year, place one large order annually and remove tons of costs on the freight!
  • Review your last 3 invoices before making your next purchase. We typically save our customers $100’s if not $1,000’s annually.
  • Don’t let your current supplier tell you that the wire you are using is what is causing the issue in the wire tie machine. This is a very old tactic used by the wire tie manufacturers who also sell wire. There are adjustments they can make to seamlessly feed another manufacturers wire!

If you have any questions about how to save money on baling wire, contact us today!

 

How To Choose The Right Baling Wire

how to choose the right baling wire

Baling wire comes in different forms, designs, and compositions. They’re specifically designed for a particular baling machine or purpose, which is why you need to consider your options carefully and choose the right baling wire for your needs. The strength and quality of the baling wire determines how securely it ties the bale. Weak and poor quality wires can come apart or break easily. You also need to make sure you choose the right baling wire for the baling machine you use. Here’s a guide that can help you find the right baling wire for your requirements.

Single Loop Bale Ties

This baling wire is often used in vertical balers. You need to feed the wire and tie it manually so you need to make sure you purchase good quality flexible wire. Single loop bale ties can be cut according to your length preferences so there’s little to no wastage of the wire material.

Black Annealed Box Wire

This wire has a thin coat of oil applied to it so it can move through the baling machine easily. The oil also protects the wire for wear and tear as well as rust. If you want a durable and good quality wire for your balers, you should consider black annealed. This wire might be a little more expensive than the other options, but it delivers in terms of performance.

Stem or Carrier Wires Galvanized

The wires are usually wrapped around carriers, stems, and used in two-ram balers. The carriers and stem wires are easy to use because you can feed the materials directly to the machine. They’re made from high-tensile wire so they’re very resilient and durable.

If you want good quality wire, make sure the products you purchase are manufactured in the US. You should also choose the right gauge of wire for your requirements. If you have any further questions about baling wires, contact us today.

 

 

Bailing Wire vs. Baling Wire  

baling wire bailing wire

When you search for baling wire online, you see results with both baling wire and bailing wire mentioned. Newcomers in this industry often become confused about the differences between the two types of wires and wonder which one is more suitable for their purpose. Thankfully, you don’t need to worry about the difference because there is none. Bailing wire and baling wire are both the same product with differently spelled names. The acceptable spelling of this product is “baling” wire though many manufacturers use “bailing” on their website.

What is Baling Wire?

Whether the manufacturer uses baling or bailing, the purpose of the wire is the same. It is used to tie bales of compressed material like cardboard, plastic, paper, etc, in the recycling industry. Baling or bailing wires come in different forms for different kinds of machines so you need to buy something that’s suitable for your machine. Your baling press will come with an owner’s manual, which will recommend the best possible baling wire to use.

Different Types of Baling Wire

One type of baling wire can’t work with all kinds of baling machines. Each machine has a specific requirement. For example, a vertical bale press requires a single loop baling wire. Other options available in the market are:

  • Galvanized wire
  • Black annealed wire
  • Single loop wire
  • Double loop wire

The wires are also available in different gauges like 9,10,11, 12, 13, and 14 gauge. You can consult your owner’s manual to determine what gauge you need. You can also contact us directly if you need help! 855-947-3843 Ext 1

Well-Known Manufacturers

Several manufacturers produce excellent quality baling wires and sell them through a channel of distributors. Some of the most well-known manufacturers are Cavert, Accent Wire, Mid-West Bail Ties, Coastal, Western Baling Wire, and Vulcan Wire Packaging. There are other manufacturers as well, but the ones mentioned above have a great record and a well-established reputation in the market.

Contact us if you have any further questions about baling wire today.